Here is the story:
2100lbs car
4 seater
35 STU's
510 LS motor
customer is a older bike rider and new to having a sand car
has 14 hrs on the car in Glamis
likes the tight bowels and uses 2nd gear exclusively for dunning
The gear stack is in new shape and only problem is the case has a crack or two.
Why?
Here is our read.
The case is cracked = something is trying to exit the case?
What is trying to exit the case? = the ring gear
Why is the ring gear trying to exit the case?= Some form of load towards the cracked side of the case.
The read on the pinion gear and ring gear tells the story.
The ring and pinion gear both have a drive and coast side to them.
The drive side is the side we load when under power.
The coast side is the side opposite the drive side we use when off the power or freewheeling.
If we look close there are deep impressions on the root of the gear on the cost side of the ring gear, and sharp edges on the top edge of the coast of the pinion gear.
How does this happen?
This happens by driving on the coast side of the ring and pinion.
Well how does this happen?
1) deceleration in to a corner also known as compression braking.
2) loading the car in drive motion and then unloading by removing acceleration.
3) removing the tires from the ground and recontacting the tires back to the ground.
So what happened?
almost 89% of the time it is #3 it has the greatest wear factor on a driveline.
the other 11% are #1 & #2 and are least likely to cause the wear we see here.
How do we alleviate this?
Know that a cure for this is to not make mistakes when driving, which takes repetition meaning you have to do this and screw up repetitively.
Very unrealistic.
#1 can be used but sparingly and @ the right time but we do have these things called brakes try them we paid a lot for them to be on our buggies.
#2 try and be smooth on the accelerator and use clutch and brake together to coast. Newbees its alright to uncertain of the terrain. Experienced drivers no more erratic throttle steering because now you know what it can cause.
#3 the first idea of #3 is whoops but whoops are not bad. What is bad is entering whoops and doing item #2 this is do to the commitment usually,or suspension was never correct. I tell guys that once you commit to whoops stay committed. Its the old when in doubt apply GAS theory.
So what is #3 about?
Its about jumping your ?+ Lbs car and landing with the throttle open. this tends to be destructive on the drive line.
There are 2 ways to correct this matter:
1) match your tire speed to ground speed when re-entering the ground. this is for the professionals and a hard calculation to do. (Robbie Gordon Sh*t)
2) easiest and most over looked is put in the clutch. this will disengage the motor from the driveline.
So, why does this happen?
Power load reversal.
A power load reversal is when the tires (take the size) come back to earth and momentarily drive backwards due to change in speed. this backwards rotation travels up through the tire to the Cv,axle,Cv, into gearbox first hitting the Planetary gears then the differential and then ring gear and pinion.
Meanwhile the engine is moving through its RPM through the crank, clutch, entering the gearbox at the inputshaft to the gear it was last in down to the pinion gear.
The ring and pinion does 100% duty cycle which means it runs forward, or backwards in which ever gear you choose except when you are stopped or the clutch is in.
I tell you this because this is where the shock will impact when forward motion meets with reverse motion in this system.
This Kind of shock is what causes this destruction to below shown gearbox.
The simplest way to avoid this is to put the clutch pedal in, thus disengaging the system allowing it to freewheel.
With this customer we have offered him a deal on a case and a deal on building and re-gearing it.
He claims that no one ever told him this.
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